TSR | Expert of mill rolls

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Alloyed Cast
Steel rolls

Carbon contents of Alloyed Cast Steel range between 0.4 to 1.4 % depending of the hardness level. Additions of Cr,Ni, Mo and other alloying elements and the right heat treatment will develop a pearlitic or sorbitic structure.

In case of deep channels and grooves, we recommend a pre-machining of the grooves before the final heat treatmentalloying the hardness to penetrate down to the bottom of the grooves and developing a uniform hardness along the barrel.

Application

  • Roughing and BD stands of heavy section and medium section mills.

MATERIAL CHEMISTRY

BARREL HARDNESS

(HSC)

C Si Mn Cr Ni Mo
Alloy Steel AS60 0.55-0.65 0.20-0.45 0.90-1.20 0.80-1.20 / 0.20-0.45 35-50
AS65 I 0.55-0.65 0.20-0.60 0.50-1.00 0.80-1.20 0.20-1.50 0.20-0.60 35-45
AS70 0.65-0.75 0.20-0.45 0.90-1.20 / / / 32-42
AS70 I 0.65-0.75 0.20-0.45 1.40-1.80 / / / 35-45
AS70 II 0.65-0.75 0.20-0.45 1.40-1.80 / / 0.20-0.45 35-45
AS75 0.70-0.80 0.20-0.45 0.60-0.90 0.75-1.00 / 0.20-0.45 35-50
AS75 I 0.70-0.80 0.20-0.70 0.70-1.10 0.80-1.50 ≥0.20 0.20-0.60 35-50

TYPICAL
PHYSICAL PROPERTIES
GRADE Neck Hardness (HSC) Tensile Strength
(N/mm2)
Unevenness of Barrel Surface
Hardness (HSC)
AS60 ≤45 ≥650 <5
AS65 I ≤45 ≥650 <5
AS70 ≤45 ≥600 <5
AS70 I ≤45 ≥600 <5
AS70 II ≤45 ≥680 <5
AS75 ≤45 ≥680 <5
AS75 I ≤45 ≥700

Hardness Distribution

Microstructure
100x