ALLOYED CAST
STEEL ROLLS

Carbon contents of Alloyed Cast Steel range between 0.4 to 1.4 % depending of the hardness level. Additions of Cr,Ni, Mo and other alloying elements and the right heat treatment will develop a pearlitic or sorbitic structure.

 

In case of deep channels and grooves, we recommend a pre-machining of the grooves before the final heat treatmentalloying the hardness to penetrate down to the bottom of the grooves and developing a uniform hardness along the barrel.

Application

Roughing stand rolls of heavy section mills

Roughing rolls of bar mills

Roughing rolls of wire & rod mills

BD rolls for section mills

alloy cast steel rolls for rolling mills1

Materal Grades

       

        MATERIAL

                                            CHEMISTRY

   BARREL HARDNESS

     (HSC)

C

Si

Mn

Cr

Ni

Mo

 

 

 

 

 

 

 

    Alloy       Steel

AS60

0.55-0.65

0.20-0.45

0.90-1.20

0.80-1.20

/

0.20-0.45

     35-50

AS65I

0.55-0.65

0.20-0.60

0.50-1.00

0.80-1.20

0.20-1.50

0.20-0.60

     35-45

AS70

0.65-0.75

0.20-0.45

0.90-1.20

     /

     /

     /

     32-42

AS70I

0.65-0.75

0.20-0.45

1.40-1.80

     /

     /

     /

     35-45

AS70II

0.65-0.75

0.20-0.45

1.40-1.80

     /

     / 

0.20-0.45

     35-45

AS75

0.70-0.80

0.20-0.45

0.60-0.90

0.75-1.00

     /

0.20-0.45

     35-50

AS75I

0.70-0.80

0.20-0.70

0.70-1.10

0.80-1.50

≥0.20

0.20-0.60

35-50

TYPICAL PHYSICAL PROPERTIES

TYPICAL
PHYSICAL PROPERTIES

 

GRADE

 

Neck Hardness

(HSC)

 

Tensile Strength
(N/mm2)

Unevenness of

Barrel Surface Hardness

(HSC)

AS60

≤45

≥650

<5

AS65 I

≤45

≥650

<5

AS70

≤45

≥600

<5

AS70 I

≤45

≥600

<5

AS70 II

≤45

≥680

<5

AS75

≤45

≥680

<5

AS75 I

≤45

≥700

<5

Hardness
Distribution

Hardness Curve of alloy steel rolls

Microstructure
100x

alloy cast steel rolls Microstructure

Features

of ALLOYED CAST STEEL ROLLS

  • High Strength & Toughness
    Designed to withstand heavy rolling loads and severe operating conditions.

  • Thermal Fatigue Resistance
    Effectively reduces cracks and surface spalling during hot rolling.

  • Heavy Load Capability
    Ensures stable and reliable performance in roughing & BD stands.

  • Breakage Resistance
    Excellent resistance to impact and roll breakage, improving operational safety.

  • Stable High-Temperature Performance
    Maintains mechanical properties under elevated rolling temperatures.

Packing Details

Seaworthy crates, wooden boxes or steel pallets

Production time

4-6months

Shipping:

Sea freight, Land freight and Air freight

Warranty Time:

Whole lifetime warrantee

TSR ROLLS

High quality Mill Rolls Supplier of China

TSR is a professional supplier of mill rolls and related technical services. Backed by an expert team of PhDs specializing in materials science and metallurgy, TSR is committed to becoming a world-class provider of roll technology and services.

With over 20 years of dedicated experience, TSR has been supplying high-quality mill rolls and reliable technical support to steel producers worldwide. Our products are successfully applied on more than 100 rolling mill lines across 30+ countries and regions, including France, Spain, South Korea, Vietnam, India, Brazil, and Mexico.

PRODUCTION CAPACITY

At TSR, we believe that continuous improvement leads to perfection. We consistently upgrade our advanced CNC equipment to ensure excellence throughout the production process.

electric furnace puring for cast rolls producing

MELTING

EBT Arc furnace: 55T

LF Refining furnace: 55T

VD+VOD: 55T

IM frequency furnace (8 sets): 20T

CASTING

Horizontal Spin Casters

Ø 1,600 mm x 4,500 mm B.L.

Ø 1,400 mm x 3,000 mm B.L.

Ø 800 mm x 2,600 mm B.L.

static casting progress of cast steel rolls

HEAT TREATMENT

Electrical furnaces
18 sets – bogie type
7 sets – low-temperature
11 sets – high temperature

Differential Heat Treatment
Furnace​φ1600 mm x 2800 mm B.L.

Spray quenching machine​
Max φ1800mm

MACHING

CNC Lathe: 32T
CNC Grinding machine50T
Turing and Boring machine: 63T
Boring machine

QUALITY CONTROL

The high-performance demands of today’s mills require reliable rolls that can remain in the production cycle longer than ever, while ensuring high-quality rolled products. TSR has built a consistent quality control system throughout the entire manufacturing process. Our aim is to supply customers with reliable rolls that deliver better performance, contributing to customer benefit, cost reduction and satisfaction.

dimensional inspection

Dimentional
Inspection

microstructure inspection

Microstructure
Inspection

ultrasonic inspection

Ultrasonic
Inspection

lismar

Lismar

Environmental friendly package

Low-carbon operation of each equipment, recycling of every piece of metal, and environmental optimization of each process — these are TSR’s solemn commitments to the Earth. Even the smallest details of our packaging reflect TSR’s responsible attitude toward environmental protection.

steel plant visit

Service and Support

mill rolls after service
customer technical visit

We believe that genuine cooperation goes far beyond product delivery. Our professional team is always ready to provide full-cycle, dedicated support, characterized by rapid response, solid technical expertise, and a meticulous service mindset. Meanwhile, we conduct regular visits to customers worldwide to offer on-site technical support.

TSR listens carefully to every requirement and is fully committed to resolving every challenge, ensuring that every customer enjoys a reliable, worry-free, and trustworthy partnership.

Trust and Worth

Our Clients

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